Structural Mechanics Simulation with FEM

Structural Mechanics Simulation with FEM

Complete Structural Mechanics Simulation Solutions with Ansys

Structural mechanics, combined with other domains such as thermal, fluid, and electromagnetism, enables a comprehensive understanding of the product and enhances innovation potential. Considering multiple components simultaneously leads to more precise coordination for better system performance and higher efficiency.

CADFEM and Ansys provide the complete solution for FEM, multi-body simulation, and fatigue resistance analysis. Static calculations, dynamic effect simulations, parametric and topological optimizations: Ansys users can formalize the task and solve it while improving the design and minimizing errors. Standardizing workflows and automation accelerate and simplify the simulation process.

Leverage our comprehensive expertise to address your structural mechanics tasks.

Complete Structural Mechanics Simulation Solutions with Ansys

Structural mechanics, combined with other domains such as thermal, fluids, and electromagnetism, provides a comprehensive understanding of the product and enhances innovation potential. Considering multiple components simultaneously leads to more precise coordination for better system performance and higher efficiency.

CADFEM and Ansys provide the complete solution for FEM, multi-body simulation, and fatigue resistance analysis. Static calculations, dynamic effect simulations, parametric and topological optimizations: Ansys users can formalize the task and solve it while improving design and minimizing errors. Standardizing workflows and automation accelerate and simplify the simulation process.

Leverage our comprehensive expertise to address your structural mechanics tasks.

Discover Ansys Mechanical!

The Finite Element Solution Par Excellence

Ansys Mechanical is an integrated platform that uses Finite Element Analysis (FEA) for structural analysis. Mechanical is a dynamic environment with a complete range of analysis tools, from geometry preparation for analysis to the integration of additional physical elements for even greater fidelity. The intuitive and customizable user interface allows engineers of all levels to obtain answers quickly and with confidence.

Ansys Workbench provides a robust connection to commercial CAD tools, offering one-click updates to design points. The seamlessly integrated multiphysics capabilities are available with fluid and electrical solvers.

Discover Ansys Mechanical!

The Finite Element Solution Par Excellence

Ansys Mechanical is an integrated platform that uses Finite Element Analysis (FEA) for structural analysis. Mechanical is a dynamic environment with a complete range of analysis tools, from geometry preparation for analysis to the integration of additional physical elements for even greater fidelity. The intuitive and customizable user interface allows engineers of all levels to obtain answers quickly and with confidence.

Ansys Workbench provides a robust connection to commercial CAD tools, offering one-click updates to design points. The seamlessly integrated multiphysics capabilities are available with fluid and electrical solvers.

HIGHLIGHTS

Discover dynamic analysis and take advantage of advanced solving options for a wide range of materials and features.

Perform acoustic simulations to understand the vibroacoustic behavior of systems, with or without structural preload. Including preload enhances fidelity and allows for the simulation of self-weighted bolted assemblies, or even squealing brakes.

Nonlinear simulation also takes into account contact and large deformation of parts moving relative to each other, with or without friction.

It can simulate everything, from bonded contact that treats joints between parts as if they were glued or welded, to contact interfaces that allow parts to separate and assemble with or without friction effects. Proper contact simulation enables the modeling of load path changes as parts deform and confidently predicts the behavior of assemblies in the real world.

Any model in Ansys Mechanical can be used to drive parametric optimization. Shape and topology optimization capabilities allow for the creation of efficient geometries, which can be transferred to CAD for production or other simulation work. Additive manufacturing, weight reduction, and robust design are excellent use cases for this technology.

Ansys Mechanical allows you to read power losses or temperatures calculated from other analysis systems or files, meaning that CFD or electromagnetic simulations can serve as a starting point for thermal analysis. It is also possible to account for fluid flow in pipes and heat generated by friction between parts. All these capabilities enable more accurate simulations and better results.

You can also add user-defined material models if needed. Granta Materials Data for Simulation provides instant, clickable access to the material property data you need, eliminating the time spent searching for data and reducing input errors. Material Designer can easily create representative volume elements (RVEs) based on lattice, fiber, weave geometries, or user-defined designs to facilitate multi-scale modeling of complex material structures.

Ansys Mechanical allows for the modeling of laminated composites through its connection with Ansys PrepPost (ACP), and short fiber composites through integration with upstream manufacturing simulation tools and material behavior data obtained from Material Designer, Ansys’ tool for multi-scale homogenization of material microstructures.

You can generate composite models for implicit and explicit structural, thermal, and fluid simulations. Ansys Composite PrepPost (ACP) is the Ansys tool dedicated to modeling composite assemblies and analyzing failures. ACP offers efficient first-order solid element modeling capabilities and a platform with extensive options for exchanging model information. It supports the IAO composite HDF5 file format, which is vendor-independent, for communication with third-party tools, many of which are dedicated to and linked to composite manufacturing. Beyond composite structure modeling, Ansys Composite Cure Simulation (ACCS) simulates the curing process during manufacturing. ACCS is an extension of Ansys Mechanical that helps you simulate the curing process of a part and predict the residual stresses and distortions induced by the process to perform compensation analyses.

This includes SPARs, FPSOs, semi-submersibles, jack-up rigs, ships, renewable energy devices, and breakwaters. Our product, Ansys Aqwa, has been widely used in the oil and gas, renewable energy, and general engineering sectors to model the installation and operation of equipment in open seas as well as in ports or sheltered locations.

Unidirectional coupling solves the initial CFD or Ansys Mechanical simulation and automatically transfers the data to the other system. In a bidirectional coupling simulation, the fluid and structural simulations are set up and solved simultaneously, with data automatically transferred between the two solvers to achieve robust and accurate results.

The journaling and scripting features enable rapid development and easy training of new scripts.

HIGHLIGHTS

Discover dynamic analysis and take advantage of advanced solving options for a wide range of materials and features.

Linear Dynamics
Ansys Mechanical covers all your linear dynamic analysis needs, including modal, harmonic, spectral response, and random vibration with preload, offering advanced solver options for fast solutions.

Perform acoustic simulations to understand the vibroacoustic behavior of systems, with or without structural preload. Including preload enhances fidelity and allows for the simulation of self-weighted bolted assemblies, or even squealing brakes.

Nonlinear simulation also takes into account contact and large deformation of parts moving relative to each other, with or without friction.

It can simulate everything, from bonded contact that treats joints between parts as if they were glued or welded, to contact interfaces that allow parts to separate and assemble with or without friction effects. Proper contact simulation enables the modeling of load path changes as parts deform and confidently predicts the behavior of assemblies in the real world.

Any model in Ansys Mechanical can be used to drive parametric optimization. Shape and topology optimization capabilities allow for the creation of efficient geometries, which can be transferred to CAD for production or other simulation work. Additive manufacturing, weight reduction, and robust design are excellent use cases for this technology.

Ansys Mechanical allows you to read power losses or temperatures calculated from other analysis systems or files, meaning that CFD or electromagnetic simulations can serve as a starting point for thermal analysis. It is also possible to account for fluid flow in pipes and heat generated by friction between parts. All these capabilities enable more accurate simulations and better results.

You can also add user-defined material models if needed. Granta Materials Data for Simulation provides instant, clickable access to the material property data you need, eliminating the time spent searching for data and reducing input errors. Material Designer can easily create representative volume elements (RVEs) based on lattice, fiber, weave geometries, or user-defined designs to facilitate multi-scale modeling of complex material structures.

Ansys Mechanical allows for the modeling of laminated composites through its connection with Ansys PrepPost (ACP), and short fiber composites through integration with upstream manufacturing simulation tools and material behavior data obtained from Material Designer, Ansys’ tool for multi-scale homogenization of material microstructures.

You can generate composite models for implicit and explicit structural, thermal, and fluid simulations. Ansys Composite PrepPost (ACP) is the Ansys tool dedicated to modeling composite assemblies and analyzing failures. ACP offers efficient first-order solid element modeling capabilities and a platform with extensive options for exchanging model information. It supports the IAO composite HDF5 file format, which is vendor-independent, for communication with third-party tools, many of which are dedicated to and linked to composite manufacturing. Beyond composite structure modeling, Ansys Composite Cure Simulation (ACCS) simulates the curing process during manufacturing. ACCS is an extension of Ansys Mechanical that helps you simulate the curing process of a part and predict the residual stresses and distortions induced by the process to perform compensation analyses.

This includes SPARs, FPSOs, semi-submersibles, jack-up rigs, ships, renewable energy devices, and breakwaters. Our product, Ansys Aqwa, has been widely used in the oil and gas, renewable energy, and general engineering sectors to model the installation and operation of equipment in open seas as well as in ports or sheltered locations.

Unidirectional coupling solves the initial CFD or Ansys Mechanical simulation and automatically transfers the data to the other system. In a bidirectional coupling simulation, the fluid and structural simulations are set up and solved simultaneously, with data automatically transferred between the two solvers to achieve robust and accurate results.

The journaling and scripting features enable rapid development and easy training of new scripts.

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CADFEM – Your One-Stop Partner for Simulation

With over 35 years of experience in simulation, CADFEM is the ideal partner to cover the wide range of simulation types for structural mechanics.

Whether it’s a static strength analysis or the implementation of specific material properties, you can benefit from CADFEM’s simulation expertise to solve your development tasks.
With over 50 different training offerings, we provide you with the right know-how to tackle your tasks in structural mechanics, thermal analysis, acoustics, and much more…
Get started quickly and according to your needs: advised by CADFEM, find the solution that suits you from a wide range of software and licenses, from easy access via License as a Service to professional equipment, including HPC cluster integrations.

For more information, please contact us.

CLIENT REFERENCES

We master a wide range of simulation techniques. Our goal is to help you successfully complete your simulation project. Once the project is finished, we provide you with the results and methodology. This way, you will be able to perform these calculations on your own in the future.

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Plastic Clip Calculation: Static Structural Analysis of the Base Model

The static structural analysis of plastic clips considers four load cases: Box/Box assembly, clip pull-out, Box/Seat assembly, and Box/Seat pull-out. By applying static linear and nonlinear simulations, the stresses and deformations during usage were evaluated. Deformation and Von-Mises stress fields, forces and moments to be determined, as well as Force-Displacement and Stress-Displacement curves were provided to the client.

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Determining the Structural Dynamic Response of the “Battery Pack”

The analysis aimed to determine the structural dynamic response of the “Battery Pack” to a base acceleration that varies with frequency. The FEM model provides natural vibration frequencies, maximum displacements and stresses for each axis, as well as the force response adapted to fixed boundary conditions. Modal, spectral response, and random vibration analyses revealed that the maximum displacement occurred in the Z-direction, particularly with dampers.

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Elastoplastic Fatigue Resistance of a Shock Absorber Cup

The simulation aims to predict the fatigue resistance and validate the numerical model (with and without a bracket) using static physical tests, particularly open and closed position bending tests. The modeling includes bracket fixation, study with shell elements, as well as welding modeling and its effects. The numerical model validation was also carried out from a fatigue perspective using the Dang Van method as an acceptance criterion. Furthermore, the “submodeling” method is introduced for detailed and in-depth studies.

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Verification of the Mechanical Strength of a Steel Bogie by FEA Calculation

The simulation’s objective is the finite element calculation verification of the mechanical strength of a steel bogie, according to the UIC 510-3 standard, EN 12663, and allowable fatigue stresses. The situations studied are exceptional loads, dynamic forces, and a fatigue test. The bogie frame made of P265GH meets the strength criteria and shows a lifespan exceeding 1e7 cycles.

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Structural Stability Analysis of a DVD (Diverter Damper Blade)

The purpose of this simulation is to determine the structural stability of the DVD. The Ansys model was verified and recalculated without noticing any manipulation in terms of FEM discretization, material properties, boundary conditions, and post-processing results. Moreover, based on the results obtained from the structural analysis, we concluded that the DVD operates within a slightly safe mechanical stress margin.

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Structural Stability Analysis of a DVD (Diverter Damper Blade)

Miele and CADFEM collaborated to determine whether the parameters of elastoplastic materials, including creep, could be derived directly from component testing. Using ANSYS Workbench and DesignExplorer, they developed a three-step workflow to optimize the properties of elasticity, plasticity, and creep, minimizing the gap between testing and simulation.

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